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Your Data Exists. Your Decisions Don't.

IronTwin embeds AI recommendations directly onto your factory's 3D digital twin—powered by NVIDIA Omniverse & Frontier AI Models. See what's happening. Know what to do.

NVIDIA Inception Partner
ITAR Ready
100% On-Prem Capable
IronTwin AI Digital Twin Platform

Your Data Exists. Your Decisions Don't.

60% of manufacturing data is never analyzed. By the time insights reach the floor, they're 5 hours late.

60%+
Data Never
Analyzed
Siloed & Inaccessible
70%
AI Initiatives
Fail
At Facilities Level
$50K
Downtime Cost
Per Hour
Industry Average

The Platform

IronTwin AI: Dashboards That Recommend

One AI system that connects to your existing data

IronTwin structures your data into a context model and delivers ranked priorities with full reasoning—before the shift ends.

The AI tells you WHAT to do and WHY. Not just what happened.

Enterprise Integrations

100+ pre-built connectors included

ERP Integrations

ERP: SAP, Oracle, Dynamics, Netsuite, Epicor
MES, CMMS, WMS, HRM & CRM Integrations

100% Explainable

Full reasoning for every decision
No black box AI, full logic chain with every AI recommendation

AI Analysis Running 24/7

Purpose Built manufacturing algorithms for Manufacturing
Schedule Optimization, Correlation Solver, AI-3D Digital Twin Fusion

IronTwin AI Dashboard

AI Reports

Automated Manufacturing Reports.
Optimal Decisions Included.
Every Day.

Each report isn't just a chart—it's an AI-generated recommendation.

Operations:

Morning Priority Brief

Top 5 actions for today's shift

Shift Handoff Brief

Automated context transfer

Planning:

Bottleneck Finder

Real-time constraint analysis

WIP Flow Check

Work-in-progress tracking

Priority Setting:

Maintenance Priority Que

Predictive maintenance ranking

First-Pass Yield Watch

Quality performance monitoring

Status Snapshot:

Daily Scorecard

Daily KPIs + recommendations

Weekly Trajectory

Trend analysis and forecasting

Reporting:

Executive Summary

High-level insights for leadership

AI combined with a 3D Digital Twin

WHICH IS

Built on NVIDIA Omniverse

IronTwin delivers photorealistic 3D factory visualization using the same technology powering BMW's digital factories and Mercedes-Benz production lines.

OpenUSD Native

Universal Scene Description format for seamless CAD and BIM integration

Real-Time Sensor Overlay

Live IoT data streaming directly onto 3D digital twin assets

Physics Simulation

NVIDIA PhysX-powered simulation for accurate process modeling

AR/VR Ready

Deploy to headsets for immersive factory floor walkthroughs

Digital Twin Visualization

Technology Partners

×

Visualization

AI Recommendations. Visualized On Your Factory.

Stakeholders, maintenance, and production owners get relevant AI recommendations overlaid on your actual floor plan.

AI Digital Twin Visualization

Proven Results

IronTwin AI Benefits

Real results from 3 beta partners across aerospace and precision manufacturing.

20 Days
Time to Value
Time to Results
3 Hr > 5 Min
Time to Insight
From data to decision
15%
Factory Efficiency Improvement
Within 90 Days

"We went from drowning in data to knowing exactly what to fix before the shift started."

— VP Operations, Precision Machining Company

How It Works

30-Day Rapid Value Boot Camp

Not 6 months. Not 18 months. Within 30 days, see AI-generated recommendations on your live production data.

1

Week 1

Determine Pain Points, Connect ERP, MES, WMS Datasets

2

Week 2

Generate Baselines, Verify Data Model Mappings, Determine Patterns

3

Week 3

AI calibration. Train models on your historical patterns.

4

Week 4

Go-live, real-time reports & recommendations for your team.

Deployment

On-Prem AI. Cloud. Air-Gapped. Your Choice.

Deploy IronTwin the way your security team requires. Full functionality across all deployment models.

Cloud

Full deployment, lowest IT overhead. Automatic updates and scaling.

  • Managed infrastructure
  • Auto-scaling
  • 99.9% uptime SLA

Hybrid

Containerized + cloud connectivity. Best of both worlds.

  • VMs, Docker, or native install
  • Cloud sync when connected
  • Local processing priority

On-Premise

100% air-gapped. Zero external connections. Full control.

  • Complete data sovereignty
  • Air-gap compatible
  • Manual update cycles

ITAR • AWS Gov Cloud • CMMS • FDA 21 CFR Part 11 • SOC 2

See It In Action

Watch the 2-Minute Demo

See how IronTwin transforms factory data into actionable AI recommendations.

IronTwin Demo Video

Get Started

Ready to Close the Decision Gap?

Join the manufacturers who are turning data into decisions—not just dashboards.

Book a 15-Minute Demo

No commitment required. Prove value before you commit.